Miller Multimatic 200 vs Miller 215 : Which One to Buy?

In Brief: Miller Multimatic 200 vs Miller 215

The 200 and the 215 are both multipurpose welders made by Miller which can be run on 120V or 230V power sources. The key difference between the two welders is the weight, the 200 being less heavy and more portable. The 200 has a wider range of output and can weld thinner and thicker materials too. The 215 comes with more accessories and is less expensive than the 200.

Either of the Miller 215 or the 200 Multimatic can be used for various domestic and light-duty industrial jobs. The welders are multi-process welders and are ready to operate on a number of metals.

These welders are often used for light fabrication, maintenance, repair, auto-body, farm, and home.

The welders are on the cheaper end of the welder but are specifically designed to cater to domestic and light to medium-duty jobs.

Welders in this category are usually lightweight and portable, some more than others.

Although similar in output ranges, the welders can often have a disparity in specifications, some being more powerful than others.

The following sections will provide essential information on both the products.

Overview of Miller Multimatic 200

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The Miller Multimatic 200 Welder is a portable welder weighing about 29 pounds and is attached with a carry handle for additional ease with transport.

This product is compatible with multiple processes including MIG, Flux-cored and DC stick processes.

Founded in 1929, today Miller Electric is one of the largest producers of welding equipment all over the world. The product is manufactured by Miller Electric, a company headquartered in Appleton, Wisconsin.

The lightweight welder has an output which extends up to 200 Amperes. The welder can be used for steel, stainless steel, and aluminum materials. Input voltages from household sources can also be used to power this product.

Pros

  • Ease to use
  • Lightweight and portable
  • Smooth arc
  • Low setup time
  • Durable
  • Compatible with multiple voltages
  • Low maintenance
  • Inverter Technology
  • Fan-cooled

Cons

  • Bit expensive than some of its competitors

 

The product features an Auto-Set Elite feature which helps the user to adjust your settings task by task, the feature works with a variety of materials and processes.

The Miller Multimatic 200 is delivered with a case that is impact resistant for added protection to the welder.

The product comes with a power cord, thickness gauge, adapter plugs, electrode holder, clamp with work lead, a flow gauge/mix regulator, and two contact tips.

The Miller Multimatic 200 has a direct-connect gun with a spool attached to allow t to weld aluminum.

This product also comes with a Fan-On-Demand feature which automatically turns on when required based on internal contaminants in the machine, power, and noise reduction needs.

The following video gives a brief overview of the welder:

 

Overview of Miller 215

Miller 907693 Multimatic 215 Multiprocess Welder

The Miller 215 is a multi-process welding machine that can be run through multiple power inputs, including residential or domestic ones.

The welder can be used to perform a number of welding processes and a variety of materials such as steel, stainless steel or aluminum. The machine is an upgrade to the previous products offered by the company.

The product is manufactured by Miller Electric, a company headquartered in Appleton, Wisconsin. Founded in 1929, today Miller Electric is one of the largest producers of welding equipment all over the world.

The welder possesses dual solenoids which allows the user to keep their gases attached while performing other operations. The welder can be operated through residential as well as industrial inputs.

It operates in a single-phase mode and can perform for outputs of up to 30 to 150 Amperes, depending on the welding process.

Pros

  • Ease of use
  • LCD interface
  • High output
  • Portable
  • Stable arc
  • Smooth wire feed
  • Fan-cooled
  • Thermal overload protection

Cons

  • More expensive than some of its competitors.

 

Since the welder is capable of welding a variety of materials, it can be used in a number of applications too.

The welder is most commonly used in domestic applications like fences, gates, hobby projects, but it can also be successfully used in other areas like auto-repair, machinery repair, farm, and ranch.

The welder features a 5-position voltage control selector which adds a smooth and stable arc at all welding thicknesses. The welder is suitable for beginners and professionals alike.

Capable of welding up to 3/16 inches in a single pass, the welder can be used with welding wires ranging from 0.025 inches to 0.035 inches.

The following video gives a brief overview of the welder:

 

Key Differences between Miller Multimatic 200 vs Miller 215

The primary difference between the two welders is the weight, the 200 is much lighter, 9 pounds to be exact. While both welders can perform the same operations, the wire speed range is lower in the 200.

The maximum open current voltage in the 200 is also greater as compared to the 215.

Here is a quick tabular summary –

 200215
Product Weight38 lbs.29 lbs.
Output Range30 – 230 Amperes5 – 200 Amperes
Weld ThicknessSteel – 16 Gauge to 3/8 in.
Aluminum - 18 Gauge to 3/8 in.
MIG - 24 Gauge to 3/8 in. Steel,
18 Gauge to 3/8 in. Aluminum

TIG - 0.020 to 3/16 in. steel
Stick - 16 Gauge to 3/8 in. steel
Maximum Open Circuit Voltage58V99V
Wire Speed Range60 - 600 in/min70 - 425 in/min
Processes SupportedMIG, Flux-cored, DC TIG, DC stickMIG, Flux-cored, DC TIG, DC stick
Input Voltage110/115/120 V
220/230/240 V
120/230 V
Warranty3 years on Welder
1 year on Gas Regulator
90 days on Welding Gun
3 years on Welder
1 year on Gas Regulator
90 days on Welding Gun
Price

Summary

The welders both are extremely similar in specifications and characteristics. The welders have similar outputs and operate through the same input voltage. Both the welders can perform the same welding processes too.

The first major difference arises in weight where the 200 weighs a significant 9 pounds lighter. This makes the 200 much more portable and easier to carry.

The welders are a good option for domestic work but can also work for light and medium-duty industrial jobs.

The welders both provide high-quality welds and either would be a good selection for household jobs well as more demanding jobs too.

Last update on 2020-12-06 / Affiliate links / Images from Amazon Product Advertising API

Linda Wilson
About Linda Wilson

Linda has been involved with various home improvement projects for more than a decade. She has experience working with multiple power tools and welding equipment. She loves traveling and cooking.

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