Hobart 500559 Handler Wire Welder Review

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In Brief: Review of Hobart 500559

Hobart 500559 Handler Wire Welder is one of the best selling MIG/flux core welders in the market. Anyone, from a beginner to professional, can use this 57 pounds machine. It is an ideal tool for doing light-medium welding jobs and occasional heavy-duty welding jobs.

Since 1917, Hobart welding corporation has spent decades designing, testing, and manufacturing industrial quality welding and cutting products.

Also, with the new range of welding accessories, one can purchase everything they need at one location.

The Hobart 500559 is an American built welder, designed for Flux Core and MIG welding process. This multi-functionality helps you to weld a variety of metals from steel to aluminum.

Its ability to run on 115V standard household current along with its five voltage control selector enables flexibility and convenience for users.

Let us have a look at the key specifications of this product.

Watch an overview of the product here:


Key Specifications of Hobart 500559

Hobart 500559 Handler 140 MIG Welder 115V The Hobart 500559 Handler Wire Welder features the following: Five-position voltage control for better arc performance, a quick-select drive roll, a convenient polarity changeover, sloped control panel for increased visibility and self-resetting motor protection that protects the wire-feed system from overload.

A quick summary of the key specs – 

Product dimension10.625 in x 12.375 in x 19.5 in
Weight57 lbs
Input Voltage110/115/120 V
Input Phase1-Phase
Input Hz60 Hz
Current TypeDC
Rated Output90A at 20% duty cycle
Max Open Circuit Voltage28 VDC
Amperage Range25A - 140A
Wire Feed Speed40IPM - 700IPM
Warranty5/3/1 Years

Ease of Usage

This product is easy to start and operate. But, make sure you have made all the primary connections before you start the welding machine, such as connecting your spool gun, ground clamps, etc.

  • Plug it into a standard household power of 115V and start welding.
  • There is also a setup chart inside the door with the recommended setting parameter.
  • Note: For best result, read and follow all labels and owners manual carefully before installing and operating the unit.

Warranty / Repairs

The manufacturer Hobart follows a 5/3/1 Warranty:

  • Five-year warranty on transformers, stabilizers, and main rectifiers.
  • Three-year warranty on generators, PC boards, and drive systems.
  • One year on guns (MIG, plasma, and TIG torches).

For more warranty, related queries call on 1-800-332-3281 ( 8 AM − 5 PM) EST.

Customer Review Analysis

We researched a large number of online reviews and comments of buyers on different forums and websites. Here’s what the customers have to say about the Hobart 500559:

This product has gained a high approval rating among the majority of the users, with 90% of the buyers saying that they would recommend this welder to a friend.

This MIG welder is used by both professionals and beginners equally.

Users also say it welds flawlessly on thin metals and most thick metals. It is easy to assemble and setup. Though users have contradicting views on considering the machine light-weight, they do agree that it is portable.

On the other hand, the most common complaint about the welder inferior quality materials used to build the welder and the machine shutting down after a certain amount of time.

On a general consensus, it can be said that this product has achieved the goal of customer satisfaction.


Pros/Cons of Hobart 500559

Based on a large number of customer reviews, specifications, expert comments, here are the key pros and cons of the Hobart 500559:


  • Easy to use
  • Well-built
  • Value for money
  • Compact design
  • Versatility
  • Portability
  • Five-temperature settings
  • Easy polarity change


  • The cooling fan makes the machine noisy.
  • It cannot be used for heavy-duty welding work.


When and Who Should use?

If you are looking for a welding machine that can be used for maintenance/repair, home repair, DIY, workshops, fabrication, and Automotive Repair, then the Hobart 500559 welder.

It can also be used for Flux Cored(FCAW), and MIG(GMAW) can weld metal such as steel, stainless steel, and aluminum. It can weld maximum material thickness is mild steel 24 gauge to ¼ inch.

Recommended accessories with Hobart 500559

Here are a few accessories that we would like to recommend:

Hobart Small Cart/Cylinder Rack

Hobart 194776 Small Running Gear/Cylinder Rack

Hobart MIG Multi-Function Welding Pliers

Hobart 770150 MIG Multi-Function Welding Pliers

Hobart Form Fitted Welding Gloves

Hobart 770440 Premium Form Fitted Welding Gloves


What is the duty cycle?

It has a 20% duty cycle at 90A and 18.5 VDC.

Can this unit be used to stick weld as well?

No, it cannot be used for stick welding. This unit is only designed for MIG(GMAW) and flux core(FCAW).

Our Recommendation

The Hobart 500559 Handler wire-welder would be an excellent choice for someone looking for a MIG/flux-core welder that can be used to perform daily or occasional welding jobs at home or your workshops.

Its power, performance, and features make it easy for anyone to use it. But the main highlights of this machine is its budget-friendly price and ability to run at standard household voltage.

Finally, based on our research, it can be for the price, it offers the Hobart 500559 is one of the best welding machines in the market for light-medium welding jobs. And we recommend you to give it a try.

About Harold Henderson

Harold is a fitness freak and spends a lot of time in the gym. He also is a DIY-er and is proud of his collection of power tools. When free, he loves binge-watching Netflix series!

1 thought on “Hobart 500559 Handler Wire Welder Review”

  1. Thanks for reviewing Hobart 500559 welder with buying guide and the recommended accessories.
    I like Hobart welders because they are sturdy from the outside, performance is also good. One of my friends is using the other model of Hobart welders.


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